_Overhaul & Maintenance

Staff
Electronic Services Agency's new X2000 Digital Video Recorder is a complete, portable digital video package with capabilities for multiple cameras. The package is PC compatible and downloadable from the field to wireless local area networks. The recorder is used with a removable hard-disk cartridge to record from multiple video and audio sources. Electronic Services Agency, 845 E. 5th St., Marysville, OH 43040

Staff
Cover photo: Singapore Technologies Aerospace and Thai Airways

Lee Ann Tegtmeier
KLM Engineering & Maintenance appointed Robert Pruim vice president of marketing, sales and customer services effective Nov. 1. He succeeds Onno Pietersma, who is becoming CEO of KLM UK Engineering. Pruim started his career at KLM 20 years ago and most recently was part of the KLM E&M Six Sigma office.

Lee Ann Tegtmeier
Japan Airlines and Ryanair are implementing Boeing Commercial Aviation Services' new Maintenance Performance Toolbox, which is a set of solutions for aircraft maintenance and troubleshooting. JAL is the first licensed customer of the Toolbox, and it has access to the structures tool, whereas Ryanair has subscribed to the technical publications, a 3D structural repair database, and maintenance and engineering data.

Lee Ann Tegtmeier
Lufthansa Technik Shenzhen expanded its thrust reverser repair capabilities to include those of Boeing 737 (CFM56-3), 747, MD-11 (CF6-80), Airbus A300 and the inlet cowls of the V2500 engine.

Frank Jackman
India and China, two of the world's most populous countries and fastest growing economies, are the darlings of the MRO world. Ask any self-respecting business development executive from an MRO company above a certain size where they see the most opportunity, and the answer inevitably is China and India. It seems that everyone wants to set up shop in one, or both, of these countries. But over the past several weeks, I've heard a another country mentioned several times: the United States.

By Sean Broderick
FAA's five-year effort to radically overhaul Service Difficulty Report (SDR) filing requirements was put on indefinite hold in September when the agency officially shelved its September 2000 final rule, issued a new proposal for minor changes, and said it would continue to explore a more sweeping SDR overhaul.

Staff
Honeywell Hardware Products Group earned the Voluntary Protection Program status of the Occupational Safety and Health Administration. Honeywell's group in Roanoke, Texas, achieved an injury and illness rate 56% below the industry average, according to OSHA. The VPP initiative promotes workplace safety and health management.

Lee Ann Tegtmeier
Boeing selected Scientific Monitoring Inc. to provide analytical tools and software to enhance airplane data monitoring and decision support capabilities in the OEM's Airplane Health Monitoring service.

Lee Ann Tegtmeier
Boeing Aerospace Operations in Oklahoma received a $20 million modification contract from the U.S. Navy to procure organizational, intermediate and limited depot-level aircraft maintenance, management, logistics support services and other related services for 16 F/A-18A/B/C/Ds, two SH-60Fs, two HH-60Hs and 14 F-16A/Bs based at Naval Strike and Air Warfare Center in Fallon, Nev. The work is expected to be finished in September 2006.

Lee Ann Tegtmeier
Timken acquired Bearing Inspection and it will consolidate its existing bearing repair operations at Bii's facilities in Los Alamitos, Calif. Former Bii president Drew Baker will be the general manager of the combined operations.

Staff
Wesgo Metals Division of Morgan Advanced Ceramics introduced pre-sintered preforms for engine repair. The multi-component systems are designed for dimensional restorations and crack repairs, making them a cost-effective braze repair solutions, according to the company. The porosity of these advanced ceramic preforms is less than 5%, which should help eliminate shrinking. Wesgo Metals offers the preforms in various shapes, including curved, tapered and cylindrical, with thickness ranging from 0.01 inches (0.3 mm) to 0.2 inches (5 mm).

Lee Ann Tegtmeier
Germania Fluggegesellschaft contracted KLM Engineering & Maintenance to overhaul 737-700 landing gear and allow Germania to borrow landing gear while its are being maintained. KLM E&M also received a 10-year contract to maintain Luxair's five 737-700s' engines.

Lee Ann Tegtmeier
Boeing added distributor UFC Aerospace to its Integrated Materials Management suppliers. UFC Aerospace provides inventory management services and kit packaging.

Staff
SAAB Avitronics in Sweden has received an SEK1 billion ($128.2 million) production order from EADS Deutschland on behalf of Panavia Aircraft for series production of radar-warning equipment to upgrade Luftwaffe Tornado strike aircraft. This contract follows a 2001 adaptation and qualification program, for deliveries of production units between 2006 and 2009.

By Sean Broderick
An Emirates Boeing 777 has had problems with engine pylon skin panels three times in the past three years -- including twice on the same panel -- but neither Boeing nor the airline are quite sure why. They believe, however, that the problem is limited to the single plane in question.

Bill Burchell
Airbus' Airman maintenance system was not available when the A340 entered service, but it was initiated in 2000 to cover long-range and single-aisle aircraft programs.

Staff
Ready Products announced the Ready Ratchet, which stores sockets in a snap-in locking tray in the ratchet's handle. A quick-release cap keeps the sockets secure when not in use. The Ready Ratchet is manufactured from composite materials and exceeds national specifications for torque, making it ideal for aircraft maintenance. The compact and convenient ratchet self-storing socket system is available in three-eighths or one-fourth-inch standard or metric sizes. Ready Products, 5855 Olympia Fields Court, West Chester, OH 45069

Carole Shifrin
A small group of former Hamilton Sundstrand managers has formed a new company that has begun using advanced techniques to test, repair and overhaul components for environmental control systems, specifically for regional aircraft. Sam Qubain, president of Qualified Technologies Corp., said the new company approached its operational service philosophy with the idea that it could redesign the processes being used to test and repair ECS components using modern technology in order to improve quality, reduce turnaround times and cut costs for airline customers.

Bill Burchell
The first flight of the A340-300 in October 1991 was a seminal moment for Airbus, for that aircraft made it a contender in the long-haul market which, hitherto, had been pretty much Boeing's domain. Suddenly, this European up-start was moving into new territory -- but with a state-of-the-art aircraft that fuelled the debate as to whether the future lay in big twin-engine aircraft, like Boeing's 777, or four-engine aircraft like the A340.

Lee Ann Tegtmeier
Bell Helicopter Textron received a $30.2 million ceiling priced order from the U.S. Navy for component repair on AH-1Ws and UH-1Ns. Work will be completed by December 2006.

John Croft
Alaska Airlines late this fall will supercharge its maintenance human factors analysis efforts by digging deeper into the human aspects of error reports filed by employees. A new Human Factors (HF) group, launched earlier this year with 30 people from all facets of the company, including labor, will begin reviewing the Aviation Safety Action Program (ASAP) reports with an eye toward program and policy issues that span boundaries between various groups.

Kenneth E. Gazzola
Have you ever dreamed of flying in a MiG-29? Floating in zero gravity? Or feeling the pressure of G-forces in a dogfight? Many of you have had these experiences, but many more only dream of them.

Staff
Canada-based Cascade Aerospace and Art Schmidt, the former head of technical services for Boulioun Aviation Services, have formed a new company to offer commercial and technical services to aircraft lessors, owners, operators, financiers and manufacturers. New company is called Cascade Aircraft Solutions Inc.

Sarah Mann
GKN Aerospace Chem-tronics was awarded a contract to supply titanium inlet cases for TF33 engines that equip U.S. Air Force B-52s and KC-135E aircraft. The contract, which potentially is worth $100 million, was awarded by engine OEM Pratt & Whitney.