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Gallery: Inside Aircraft Recycling At Air Salvage International

Keith Mwanalushi November 21, 2024

747 Remnants

Credit: Keith Mwanalushi/Aviation Week Network

Aviation Week Network recently visited Air Salvage International’s (ASI) facility at Cotswold Airport in the UK to get a behind-the-scenes look at its aircraft recycling operations. Pictured here are the remains of a Boeing 747 being gathered up for the recycling process.

Lease Returns

Credit: Keith Mwanalushi/Aviation Week Network

ASI’s Hangar 1 is dedicated to lease return-related activity. This Nile Air Airbus A320, owned by lessor Castlelake, is undergoing engine work.

Disassembling Aircraft

Credit: Keith Mwanalushi/Aviation Week Network

Hangar 2 is dedicated to disassembly activity. Pictured here is a Boeing 737-300 freighter formerly operated by cargo airline holding company West Atlantic. It was converted to cargo configuration in 2004.

Tracking Teardowns

Tracking Teardowns

Credit: Keith Mwanalushi/Aviation Week Network

The disassembly hangar has eight bays, and each bay represents a different aircraft that is being disassembled.

Disassembly Snapshots

Credit: Keith Mwanalushi/Aviation Week Network

From left: 1. A 34-year-old West Atlantic Boeing 737-300 freighter undergoing disassembly. The parts will be returned to West Atlantic to support its own fleet.

2. These landing gears were removed as serviceable from an Airbus A319 operated by My Wings from Croatia. The engines were returned to the owners, Trade Air, and the airframe was sold to Magellan in the U.S.

3. An IAE V2500 engine removal from a Nile Air Airbus A320 following the end of its lease. The engine was removed as serviceable and will be returned to Nile Air, which owns one of the two engines.

4. The engines on this Airbus A319 have been removed following lease return and the aircraft was sold to Werner Aero.

Engine Value

Credit: Keith Mwanalushi/Aviation Week Network

Disassembled aircraft engines hold substantial residual value, particularly if parts are certified, airworthy and in demand.

Procuring Engines

Credit: Keith Mwanalushi/Aviation Week Network

This Airbus A320 was bought by Delta Air Lines specifically for its engines and then flipped to a company called Stratus, which removed another 400 parts. The remaining airframe is owned by Skyline, an ASI division.

Parting Ways

Credit: Keith Mwanalushi/Aviation Week Network

An IAE V2500 engine that was removed from an aircraft.

Bon Voyage

Credit: Keith Mwanalushi/Aviation Week Network

Engine cowlings from a former China Southern Airlines Airbus A319 will be boxed up and sent to Werner Aero in the U.S.

Prepping For Disassembly

Credit: Keith Mwanalushi/Aviation Week Network

One of two Airbus A319s formerly operated by China Southern Airlines lined up for disassembly work.

Second Life

Credit: Keith Mwanalushi/Aviation Week Network

Typically, some aircraft fuselage segments are purchased for use as training modules.

Recovering Value

Credit: Keith Mwanalushi/Aviation Week Network

This Boeing 727-100 was originally acquired by ASI for its engines. It is now used for aircraft recovery training in conjunction with AMS Aircraft Recovery.

Waiting For New Opportunity

Credit: Keith Mwanalushi/Aviation Week Network

This Airbus A320 will be reassembled with wings and landing gears and sold to Heathrow Airport for training purposes. The helicopter is in storage following a recovery operation.

Riding In Style

Credit: Keith Mwanalushi/Aviation Week Network

This Boeing 727, which is still airworthy, is owned by ASI CEO Mark Gregory. He owns two more 727s, including one previously operated by the Qatari government.

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A look behind the scenes of aircraft recycling operations at Air Salvage International’s Cotswold Airport facility.

Keith Mwanalushi

Keith Mwanalushi primarily writes about the global commercial aviation aftermarket and has more than 10 years of experience covering it. He is based in the UK.

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