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MRO Spools Up In The Middle East And Beyond

8tree device

Specialist provider 8tree is expanding regional support for its advanced surface inspection technology. 

Credit: 8tree

When the Emirates Group broke ground in May on its record-setting maintenance, repair and overhaul (MRO) complex at Dubai South, it made headlines. It is, after all, a huge undertaking: a project valued at more than $5 billion to build eight new hangars covering about 1.1 million m2 (11,840,300 ft.2).

Like the tip of an iceberg, the Emirates Engineering complex is the most visible of a raft of buildings across the Middle East and beyond, from Bahrain to Bulgaria.

Sheikh Ahmed bin Saeed Al Maktoum, chairman and chief executive of Emirates Airline and Group, says in a statement that the project marks “a strategic step forward in Dubai’s future-focused aviation ambitions ... and lays the foundations for the next chapter of growth for Dubai, the [United Arab Emirates] and the wider MRO industry.”

The same could be said of Sanad Aerotech’s ambitious engine repair center of excellence (COE) being built in Al Ain, where $130 million is being invested in a greenfield project that by 2030 will consolidate its capabilities across all major engine platforms.

The Abu Dhabi-based provider says its new COE is a “strategic response” to a structural shift in the MRO market, which has seen advanced repair capabilities—at scale—emerge as the “critical driver” of turnaround times, cost and operational performance. “Our customers expect consistency, reliability and operational excellence regardless of external circumstances,” Sanad Chief Executive Mansoor Janahi tells Arabian and African Aerospace.

Sanad has also expanded CFM Leap-1A/B engine testing capabilities at its Abu Dhabi base with a $6.8 million investment in enhancements to its test cell infrastructure.

Bahrain International Airport will see significant expansion of its MRO capabilities, thanks to deals with DHL Express and Malaysia-based Asia Digital Engineering (ADE).

DHL is due to begin construction of its MRO facility in October under terms of a letter of intent with Bahrain Airport Co. at the last Bahrain International Airshow, with completion targeted for August 2028.

Meanwhile, ADE’s plans to enter the Middle East market in Bahrain received a boost when it secured $100 million in financing from QNB Group. The additional capacity is expected to enhance ADE’s ability to serve a growing portfolio of customers, while supporting its long-term anchor customer, the AirAsia Group.

Key to expanding MRO capacity is the ability to secure parts as needed. With persistent spare parts inventory challenges showing little sign of abating, AJW Group is embracing what Chief Commercial Officer Scott Symington has called “proactive resilience planning.”

“OEMs and MROs, like AJW Group, are fundamentally rethinking their inventory strategies” to minimize over- and under-stocking, Symington says. AJW Group’s approach combines automated inventory tracking, strategic global hub positioning and enhanced supplier collaboration.

Its Middle East operation, AJW Middle East, marked a “significant milestone” with its relocation to Dubai South from Dubai Airport Free Zone and appointment of Christoffer Creutz as chief commercial officer as the business expands its spare parts trading, asset leasing, teardown management and inventory optimization services across the region.

In May, the group opened its first regional hub in Sofia, Bulgaria, accelerating its expansion across the Middle East-adjacent Southeast Europe region.

In Cyprus, domestic startup United Aerospace Maintenance Co. received planning permission for an engine test cell facility in the Aradippou industrial zone, near Larnaca International Airport.

The company, which holds B1 ratings for CFM International Leap engine overhaul, says the facility will be able to test about 250 engines a year. 

Specialized equipment is being procured from Safran, a 50:50 partner with GE in CFM International.

Elsewhere in the supply chain, specialist providers such as 8tree, which is building a reputation with its advanced surface inspection technology, are investing in regional expansion. The company says its appointment of NDT Instruments veteran Venkat Ananthanarayanan as head of sales for the Middle East, India and Southeast Asia—a new role—reinforces its long-term commitment to the region.

Chuck Grieve

Chuck Grieve is an award-winning writer and editor with more than 40-years experience in consumer, corporate, trade and technical journalism on a global scale.