BAE Systems has begun flight trials of three-dimensional printed metallic components on the Panavia Tornado combat aircraft, as the company explores the potential benefits of the method. A one-off component—a bracket made from printed stainless steel and designed to carry a fixed thermal-imaging camera—has been fitted to a U.K. Royal Air Force Tornado GR4 the company uses for flight testing. The bracket was produced in a fraction of the time and cost that similar items would have ...

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